Carton Flow Rack
Carton Flow Racks
Streamline Your Picking Process with Gravity-Driven Efficiency
Is your warehouse pick process slow or error‑prone? Unirak’s Carton Flow Rack solutions provide a high-density, first-in-first-out storage system that moves cartons directly to your pickers—reducing travel time, improving accuracy, and boosting productivity. These systems are engineered to bring products to the front, so your staff spends less time searching and more time fulfilling orders.
How It Works
Carton Flow Racking operates on a simple but powerful principle: gravity. Slightly inclined lanes fitted with rollers allow cartons to move forward automatically as picks are made. Stock your items from the back, and the next carton easily rolls into position—eliminating reach, search, and constant restocking.
This dynamic system includes:
- Inclined lanes with gravity-fed rollers
- Back-stock loading aisles to separate replenishment from picking
The result? A smart, low-maintenance solution that keeps inventory moving efficiently with minimal effort.
Key Benefits for Your Operation
- Speed & Productivity: Reduce travel time and increase order accuracy. FIFO flow ensures older inventory is used first, reducing expired or obsolete stock. Clear frontage means replenishment needs are easy to spot at a glance.
- Maximized Space Utilization: Use vertical space more efficiently with fewer pick aisles. Carton Flow Racking often requires less footprint than traditional pallet rack systems.
- Lower Labor & Operational Costs: Streamlined workflows mean fewer steps in picking and replenishment, reducing labor costs and increasing throughput per worker.
- Durable, Low-Maintenance Design: Built from sturdy steel and heavy-duty rollers, our Carton Flow systems are engineered for long life—no motors, no belts, no worries.
Integrate with Your Warehouse Strategy
Carton Flow Racking fits seamlessly alongside our full range of racking solutions, including Selective Pallet Racking and Drive-In Pallet Racking. Explore more options on our Solutions page, and design a comprehensive system that addresses SKU rotation, bulk storage, and multi-level picking stations.
Custom Solutions, Expert Support
At Unirak, we combine decades of experience in industrial racking with a commitment to quality and customization.
- Over 30 years of engineered storage expertise
- Quick-ship options to keep you running fast
- Custom systems tailored to your unique SKU, throughput, and space requirements
- Professional engineering support—concept through installation
- Strong U.S. manufacturing with durable components and consistent quality
Whether you're upgrading an existing system or designing a new layout, Unirak’s racking solutions are tailored to your operational needs.
Get a Free Quote for Carton Flow Racks
Ready to save time, space, and money with smarter picking systems? Request a Free Quote and let our team design a customized Carton Flow Rack solution for your warehouse. Whether you're retrofitting existing pallet racks or building a new pick module, Unirak can meet your needs—efficiently and reliably.
